Question 1

What is Sound Damping?

Accepted Answer

Soundproofing and sound damping are two terms that are sometimes confused as the same thing when in reality, sound damping is just one of the ways to reduce noise in an object or room.

Question 2

What is Soundproofing?

Accepted Answer

Soundproofing is a combination of many different means to achieve the goal of reducing sound pressure with respect to a specified sound source and receptor. Or in layman terms, to reduce the sound you hear. Various methods can include: Distance – the greater the distance, the quieter the noise sounds; Damping – dissipates vibrational energy before it can build up and radiate as sound; Absorption – Trapping the sound waves; Diffusion – scatters sound in different direction

Question 3

What is Sound Control-dB?

Accepted Answer

Mascoat formulated Sound Control-dB to help in this process, but the product only focuses on noise damping. Many people are familiar with this process when they watch a drummer grab onto a cymbal to stop it from vibrating. By stopping the cymbal from vibrating, the drummer has quieted the noise emitting from it. Sound Control-dB works similarly, in that application of the coating greatly reduces vibrations, therefore noise.

Question 4

What is Thermal Coating?

Accepted Answer

Mascoat Industrial is a line of coatings that can be applied on many different pieces of equipment and machinery in any number of environments and facilities. These coatings are designed to thermally insulate, prevent Corrosion Under Insulation (CUI), provide energy savings, and protect personnel from burns and heat-related injuries.

Question 5

What is Thermal Insulating Paint?

Accepted Answer

Mascoat's family of thermal insulating paint is guaranteed to provide the barrier coating you need for your application. The benefits of Mascoat's Thermal Insulating Paints include: Lightweight & effective; Low maintenance; Easy one step application; Able to sustain moist, humid environments; Reduces heat-related injuries by reflecting 85% of generated heat; Thermal insulation capabilities up to 375 degrees;

Question 6

Where is this coating used and why?

Accepted Answer

Mascoat Marine-DTM is used to replace or enhance conventional marine thermal insulation systems. It is designed to reduce or completely prevent condensation, prevent radiant heat gain, and act as a thermal barrier. It is applied in multiple coats at 20 mils per coat, and the final thickness is dependent on the specific application parameters.

Question 7

How much coating is needed for shipboard thermal/condensation protection?

Accepted Answer

Mascoat Marine-DTM is applied in multiple coats at a thickness of 20 mils (0.5 mm) per coat, and the final thickness is dependent on the specific application parameters. Coating thickness rarely surpasses 60-80 mils (1.5-2.0 mm). Please contact your Mascoat representative to discuss your particular application.

Question 8

Is the coating considered an anti-corrosion coating?

Accepted Answer

Technically, since the coating is water-based, we do not recommend it being used on bare steel without a protective coating (primer.) However, due to the thick nature of Mascoat Marine-DTM, a protective layer is inherent in the coating. Since the coating is applied on vessels up to 80 mils (2.0mm), it provides a substantial protective layer that is very flexible. This means that our coating can expand and contract with the vessel without worry of de-bonding even at 8-10 times the thickness of conventional protective coatings.

Question 9

What about the maximum and minimum temperatures that Mascoat is capable of?

Accepted Answer

Mascoat Marine-DTM has a sustained workload upper limitation of 350?F (176?C.) There is not lower range for adhesion as the coating has been tested to -60?F (-51?C), however, the coating’s effectiveness may be significantly reduced at lower operating temperatures.

Question 10

What about using the coating for anti-condensation applications?

Accepted Answer

By applying a minimum of 40 mils (1.0 mm), the coating reduces or eliminates most condensation issues. This is the main purpose of the coating, though reducing radiant heat gain from the sun is another beneficial application.

Question 11

What about expansion and contraction of the vessel?

Accepted Answer

This coating is designed to have excellent elongation with the ability to easily withstand regular expansion and contraction.

Question 12

What is the finish like after application?

Accepted Answer

The finish is a semi-smooth, matte texture depending on which application methods are used.

Question 13

Do any materials degrade the coating?

Accepted Answer

Yes. It can be removed with a wire wheel, sanding, blasting, etc. Make sure to remove the coating on unwanted surfaces with a rag and water quickly as the coating dries very fast.

Question 14

Does the coating need a topcoat?

Accepted Answer

Prolonged immersion in acid will degrade the coating. Diesel, gas, and oil do not degrade the coating if spilled. Cleaning can be accomplished with soap and water via pressure wash. If you are worried about a harmful substance constantly coming into contact with the coating, we recommend a topcoat.

Question 15

Will it adhere to stainless or aluminum?

Accepted Answer

It adheres directly to aluminum and stainless without the need for a primer, though it is recommended that the surface be clean and free from debris.

Question 16

What colors does it come in?

Accepted Answer

For a list of standard colors, please consult the “Product Colors” document. Custom colors are available with minimum quantity requirements.

Question 17

What is the application procedure?

Accepted Answer

Spray application is the preferred method using an airless sprayer. Full application instructions can be found on the Mascoat Marine product page. It is important to follow these instructions thoroughly to ensure best performance.

Question 18

How thick can we apply the coating?

Accepted Answer

We have found it best to try to keep a wet film thickness of no greater than 20-24 mils per coat. The reason for this is to avoid entrapping moisture by over-applying the coating. When building coat thickness, it is important to make sure that the coating is dry to the touch prior to the next application. Please consult the drying schedule for appropriate dry times based on temperature and humidity.

Question 19

How do we expedite the dry times?

Accepted Answer

The best way to achieve faster dry times is to force ventilation into and out of the space where the coating is being applied. Forced heating is not recommended. Also, make sure that the coating thickness does not exceed 20-24 mils wet, and that ambient temperatures are warm. This means that lower ambient temperatures may require space/substrate heating prior to application. We recommend substrate or ambient temps of at least 60?F (15?) during spray applications.

Question 20

Is it a single component coating?

Accepted Answer

The product is a one-part system and has no catalysts or pot life.

Question 21

Should we use primers with thermal insulation?

Accepted Answer

The only substrate that requires a primer is carbon steel. A list of primers that have been subject to compatibility tests with our products can be obtained from your Mascoat Representative. If you prefer to use a primer that has not been tested, Mascoat can run compatibility tests.

Question 22

What happens if we apply the thermal insulation coating directly to steel?

Accepted Answer

We do not recommend this procedure, as flash rusting will develop on steel. We strongly recommend that a primer is applied prior to application of Mascoat Marine-DTM on steel surfaces.

Question 23

Does the thermal insulation coating get dirty?

Accepted Answer

How do we clean it? Since the coating has a somewhat porous structure, it will get dirty if left exposed over time. It can easily be cleaned with water and scrubbing or pressure wash.

Question 24

What about touch ups and can we remove the thermal coating easily?

Accepted Answer

If the coating is dried and cured, it can be removed with a wire wheel, sanding, blasting, etc. During application while the coating is still wet, make sure to remove the coating on unwanted surfaces with a rag and water quickly, as the coating dries very fast.

Question 25

What about the shelf life of thermal insulation coating?

Accepted Answer

Due to the binder systems used, the shelf life is 18 months from the manufacture date. The important thing is to make sure that the coating is stored in a location that is out of direct sunlight and not subject to freezing conditions.

Question 26

What about topcoat for thermal insulation coatings?

Accepted Answer

Is this important in high traffic or abusive areas?Due to the coating’s acrylic structure, we recommend a high-grade acrylic as a topcoat in high traffic or abusive areas. Since our coating will have a mechanical bond with other coatings, there are no problems using solvent-based systems as a topcoat. To date, we have used epoxies, urethanes, and other various systems without any problem. If the coating is dirty prior to topcoating, a pressure wash may be necessary.

Question 27

Are there any harmful Volatile Organic Compounds in thermal insulation coating to be concerned with?

Accepted Answer

No. The coating is environmentally friendly and cleanup concerns are kept to a minimum.

Question 28

Is Personnel Protection Equipment (PPE) needed when handling thermal insulation coating?

Accepted Answer

Mascoat Marine-DTM is considered a non-hazardous coating. In small confined areas, we recommend a respirator and forced ventilation. Of course, protective clothing and OSHA standards should be followed at all times. In unconfined areas, a simple dust mask will suffice. Mascoat Marine-DTM has a slight ammonia odor similar to acrylic house paint.

Question 29

Is thermal insulation cating flammable and can we do hot work while applying the coating?

Accepted Answer

Since Mascoat Marine-DTM is non-combustible and has a very low flame spread, the coating can be sprayed while hot work is ongoing. This allows for multiple crews to work in the same space.

Question 30

What about the weight of the thermal insulation coating after it is applied?

Accepted Answer

At 40 mils of coating applied, Mascoat Marine-DTM weighs less than 0.08 lbs a square foot. Conventional insulation systems have been shown to weigh 0.30 to 1.0 lbs a square foot.

Question 31

Does thermal insulation coating need special equipment for application?

Accepted Answer

Mascoat Marine-DTM can be applied by 2 means: an airless sprayer, or our small application sprayer.

Question 32

How long does thermal insulation coating take to dry?

Accepted Answer

Please consult the drying time chart found on our technical data sheet.

Question 33

How long does it take to cure?

Accepted Answer

Cure times depend on ambient and humidity conditions. Normally the coating will fully cure in 72 hrs. We recommend letting the coating fully cure if a topcoat is needed.

Question 34

What about overspray or dry fall?

Accepted Answer

If using airless equipment, overspray is kept to a minimum. Anything in a 3-5’ (0.9-1.5m) area away from the spray gun is considered dry fall. The dry fall is a dust that can be swept up, vacuumed, or washed away easily.

Question 35

What about thermal insulation coating storing procedures?

Accepted Answer

We recommend keeping the coating in a heated warehouse if conditions are below freezing. If product freezes in the pail, it destroys the coating. If left outside, we recommend keeping the product out of direct sunlight. Otherwise, the Mascoat Marine-DTM can be stored without any special accommodations.

Question 36

How can I purchase Marine-DTM?

Accepted Answer

To purchase Marine-DTM, please fill out our Request More Information form. All Mascoat coatings are sold in 5-gallon pails.

Question 37

Where is this coating used and why?

Accepted Answer

Mascoat Industrial is used to replace or enhance conventional thermal insulation systems in a variety of applications. Applications include: controlling radiant heat gain, personnel protection, reducing and/or eliminating condensation, and blocking energy transfer from one substrate to another.

Question 38

Is the coating considered an anti-corrosion coating?

Accepted Answer

Because you are bonding directly to the substrate, the coating provides an excellent corrosion barrier system while providing dramatic temperature differentials, which aid in corrosion protection.

Question 39

Does the coating expand and contract with the substrate?

Accepted Answer

This coating is designed to have excellent bonding with the ability to resist expansion and contraction. Its high elongation rate allows the coating to be bent without breaking or de-bonding. This is important to substrates that are constantly cycling or during startup after a shutdown.

Question 40

What is the finish like after application?

Accepted Answer

The finish is a semi-smooth texture, depending on which spray application method is used. The coating can be textured if applied with the Mascoat Small Application Sprayer.

Question 41

Do any materials degrade the coating?

Accepted Answer

Prolonged immersion in acids or caustics will eventually degrade the coating. Diesel, gas, and oil do not degrade the coating if contact is limited to spills. Cleaning can be accomplished by soap and water or pressure wash.

Question 42

Will it adhere to stainless steel or aluminum? Do I need primers on these substrates?

Accepted Answer

It adheres directly to aluminum and stainless steel. The coating contains no harmful chlorides and therefore can be applied directly to stainless, aluminum and galvanized substrates. Our adhesion tests have shown that there is no greater bond with or without primers on these substrates or by blasting or sanding profiles. Learn More!

Question 43

How thick can we apply the coating?

Accepted Answer

We have found it best to try to keep wet film thickness of no greater than 20-24 mils (0.5mm.) The reason for this is to avoid entrapping moisture by over-applying the coating. When building coat thickness it is important to make sure that the coating is dry to the touch prior to the next application

Question 44

Can the coating be touched up and can we remove the coating easily?

Accepted Answer

Yes. It can be removed with a wire wheel, sanding, blasting, etc. Make sure to remove the coating on unwanted surfaces with a rag and water quickly as the coating dries very fast.

Question 45

Does the coating need a topcoat?

Accepted Answer

Due to the coating’s acrylic structure, we recommend topcoat in areas subject to harmful materials. Since our coating will have a mechanical bond with other coatings, there are no problems with solvent-based systems as a topcoat. If the coating is dirty prior to topcoat procedure, then a light pressure wash may be warranted.

Question 46

Are there any harmful Volatile Organic Compounds to be concerned with?

Accepted Answer

The coating is very environmentally friendly containing less than 5 grams per liter VOC content. Cleanup concerns are kept to a minimum and there are no special storage procedures or freight concerns.

Question 47

Is Personnel Protection Equipment (PPE) needed when handling the coating?

Accepted Answer

Mascoat Industrial is considered a non-hazardous coating. In small confined areas, we recommend a respirator and forced ventilation. Of course, protective clothing and OSHA standards should be followed at all times. In unconfined areas, a simple dust mask will suffice. Mascoat Industrial has a slight ammonia odor similar to acrylic house paint.

Question 48

Is the coating flammable and can we do hot work while applying the coating?

Accepted Answer

Since Mascoat Industrial is non-combustible, the coating can be sprayed while hot work is ongoing. This allows for multiple crews to work in the same space.

Question 49

What is the weight of the coating after it is applied?

Accepted Answer

At 40 mils (1.0mm) of coating applied, Mascoat Industrial weighs less than 0.08 lbs a square foot (0.340 kg/m2.)

Question 50

Does the coating need special equipment for application?

Accepted Answer

Mascoat Industrial can be applied by two means. It can be applied with an airless sprayer and with the Mascoat Small Application. It is important to use the right application method for each application.

Question 51

How long does it take to cure?

Accepted Answer

Cure times depend on ambient and humidity conditions. We recommend letting the coating cure 72 hours if a topcoat is needed or before putting an anti-condensation application in service. Higher surfaces temperatures result in a shorter cure time. It is important to make sure that the coating is dry prior to recoat procedure.

Question 52

What are proper storing procedures?

Accepted Answer

We recommend keeping the coating in a heated warehouse if conditions are below freezing. If product freezes in the pail, it renders the coating useless. If left outside, we recommend keeping the product out of direct sunlight. Otherwise, the Mascoat Industrial can be stored without any special accommodations like solvent borne systems. The shelf life is 18 months from the date it was manufactured.

Question 53

What colors are available for industrial coatings?

Accepted Answer

Mascoat Industrial-DTI comes in white, black and gray; Industrial-AC (Anti-Condenstation) is available in white and light gray and Industrial-HR (Highly Reflective) comes in white.

Question 54

How can I purchase Mascoat industrial coatings?

Accepted Answer

To purchase Mascoat coatings, please fill out our Request More Information form. All Mascoat coatings are sold in 5-gallon pails.

Thermal Insulation Coatings & Sound Control Solutions